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Introduction

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NATIONAL ASPHALT PAVEMENT ASSOCIATION • IS 123 5 Introduction Although experiments in recycling Hot Mix As-phalt (HMA) pavements had been conducted for decades when NAPA published its first Recycling Report in 1977, the concept of recycling Hot Mix Asphalt was, for all practical purposes, brand new.

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“Batch plants, in their time, were the state of the art, very functional, and met the needs of most asphalt producers.” Batch plants, used at the turn of the century, were simple in design. A one-ton batch plant (60 tons per hour [tph]) was the typical size. The quality of the mix generated by these plants met the specifications of the day.

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INTRODUCTION. Reclaimed asphalt pavement (RAP) can be used as an aggregate in the hot recycling of asphalt paving mixtures in one of two ways. The most common method (conventional recycled hot mix) involves a process in which RAP is combined with virgin aggregate and new asphalt cement in a central mixing plant to produce new hot mix paving mixtures.

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Only hot recycling of asphalt pavements at a central plant will be discussed in this article in the context of 4-laning and 6-laning of India's state highways and national highways wherein road paving bitumen worth crores of rupees is being buried rather than recycled. The cost of bitumen is about the same as sugar that is: Rs.30-35 per kg.

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Hot mix Semi-hot mix Cold mix Recycled pavement material (tonnes) Method of recycling Old asphalt materials can be recycled using cold, warm or hot production methods, and the addition of new binder, asphalt mixture, water or mineral aggregate in the old asphalt can be performed either in the plant …

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In batch plants, the mixer with double arms and paddles means the mixing quality is undoubtedly better when compared with continuous plants because it is forced. This feature is particularly important when dealing with ‘special products’ (porous asphalt, splittmastik, high RAP content, etc), which require a high level of quality control.

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Cold Recycling, either Cold In-place Recycling (CIR) or Cold Central Plant Recycling (CCPR) Full Depth Reclamation (FDR) Hot Mix Asphalt (HMA) and Warm Mix Asphalt (WMA) recycling is the process i n which Reclaimed Asphalt Pavement (RAP) is combined with new materials to produce HMA/WMA mixes. Both batch and drum HMA/WMA plants are used to ...

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Asphalt Hot Recycling Equipment Product Description Based on the recycling technologies, asphalt hot recycling equipment is used for the treatment of the peeled off asphalt from old damaged roads, by breaking up, screening, heating, storage, and measuring processes.

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volume and quality of the old asphalt pavement, etc. With respect to hot recycling of asphalt at a central plant, the mixtures can be produced by continuous or batch mixing. Recently, new recycling methods have been developed to enable 90–100 percent reclaimed asphalt (RA) involvement by continuous hot mix recycling.

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Consequently, in batch plants (as opposed to continuous plants) the hot aggregates, filler and bitumen are first weighed and then fed into the mixer. After mixing, the asphalt is discharged from the mixer in the storage bin or directly onto the trucks.