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11.1 Hot Mix Asphalt Plants 11.1.1 General1-3,23, 392-394 Hot mix asphalt (HMA) paving materials are a mixture of size-graded, high quality aggregate (which can include reclaimed asphalt pavement [RAP]), and liquid asphalt cement, which is heated and mixed in measured quantities to produce HMA. Aggregate and RAP (if used) constitute over 92 percent

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“Batch plants, in their time, were the state of the art, very functional, and met the needs of most asphalt producers.” Batch plants, used at the turn of the century, were simple in design. A one-ton batch plant (60 tons per hour [tph]) was the typical size. The quality of the mix generated by these plants met the specifications of the day.

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Coater II Plants. A batch plant with an Astec Coater II can run two HMA production lines, one mixing in batches and the other in continuous runs. The dual-shaft Coater II comes in nine different sizes. Coaters can produce up to 725 tons per hour.

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Hot mix asphalt facilities can be broadly classified as either drum mix plants or batch mix plants, according to the process by which the raw materials are mixed. In a batch mix plant, the aggregate is dried first, then transferred to a mixer where it is mixed with the liquid asphalt.

3 ASPHALT MIXTURE PLANT OPERATIONS

BATCH PLANT OPERATIONS AND COMPONENTS At a batch plant, aggregates are blended, heated and dried, proportioned, and mixed with binder to produce asphalt mixture. When recycled materials are used, they are proportioned and mixed with the heated aggregates prior to mixing with the binder.

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